On (Design) Failure II

Almost exactly a year ago, I shared a story about failure in the shop. Perhaps, after 12 months of middling successes, I was due for another one. Unlike the previous failure, the Barrel Chair, this one works, in some sense of the word. 

Over the last few weeks at work, at the ReBuild Foundation, we've been in the middle of shuffling our studio and shop as leases change and new spaces come on line. As we palletized piles of material, we chewed through dozens of rolls of packing plastic -- a sort of industrial cling-wrap. It came on 3-1/4" diameter cardboard rolls. I found a few more tubes of a similar diameter in a dumpster in our building.

The raw materials.

Bent Cardboard

Me and cardboard furniture go way back. I built my first series of cardboard chairs for my freshman design studio, a decade ago this fall. I made three, each relying on a system of intersecting grids to support the seat. The next two years I also made cardboard chairs, entering them in the Chair Affair, a competition sponsored by the American Institute of Architecture Students. I made a stool from Fed-Ex mailing tubes, with a woven seat, and a cantilever chair, combining corrugated material with laser-cut chipboard and cardboard tubes. 

The FedEx stool, one of my first (and ugliest) attempts at cardboard furniture.

All five of these efforts were rather clumsy, each in their own way. They were some of my first chairs, and each was less than ergonomically ideal, suffering from a wide range of dimensions as I cast around for a set of good proportions. None of them were terribly durable, although two survive to this day, albeit with intermittent use. Aesthetically, I'm not thrilled with any of them, and only show photos here as a window to the process.

Another early effort, covered in a really ineptly applied, wrinkly-ass coat of paper-mache.